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  Strut Repair & Overhaul Resources

 

 

Are your struts on their last "legs"? Tired of servicing them with nitrogen and 5606?

 

Beech Owner Dr. Dave Rogers offers this pirep on his A-36, E33A strut repair/rebuild:

 

"A-36 nose gear strut and the left main gear strut on the E33A repaired by Eric Massey at Safe Flight (410-643-7728) in Stevensville, MD (W29).  He did a good job at a reasonable price."

 


 

DIY Nose Gear Strut Servicing Tips from Beech Expert Paul M.

 

(as published in Beech Talk thread HERE)

 

1). Be sure you check the end play on the strut ass'y where it bolts to the airframe. Often those shims are left out or its never checked after years of service. I think max play is .015 (check the MM to be sure) and you use up to two 100951S016YP washers per side to shim the play out of it.

2). Replace the laminated shim that goes under the top "cap", peeling each layer off until it fits freely. See MM. Those shims don't last that long and should be replaced and the strut/top cap play eliminated whenever the strut is disassembled.

3). If the felt pad is in good shape, there is no need to replace it. If you do replace it, you may need to trim it. Also, do not "over-soak" it in SAE 10 oil or it will swell up so much you'll never get the piston into the strut.

4). Get a hose that will fit over the Schrader valve threads snug enough, and dip the other end into a gallon jug half-full of 5606 for the servicing part. That's really the best and quickest way to service a newly OH'd (dry) strut. Have your ass't hold the jug while you actuate the strut slowly, stop to stop, until its sufficiently filled. Sufficiently filled on the later model nose gear is the piston fully compressed to the stop after 3-5 full travels of the strut. Earlier models called for compressing the strut to within a 1/2 or 1/4 in. of fully compressed before calling it good, IIRC. Remove the hose while the strut is compressed. Then you can relax. Put the valve core back in and put shop air in the strut until you can get the plane on the ground and service it the rest of the way with nitrogen.

5). Make sure you don't accidently bolt the steering "collar" to the strut with the zerk on it pointing up, as you won't be able to grease it. It can swivel 180 degrees while its disassembled without you noticing it. Seems like I've seen that alot lately on some new customer's airplanes. Make sure that steering stop "cone" rolls freely on the end of that bolt, too.

 


 

Here is another piece of guidance for nose strut rebuilding from Beech Talker Larry M.

 

With the plane on jacks, remove the nose gear. When you disconnect the steering yoke, careful for the tiny spacing bushings that fall out, get lost. These are very important. Carefully bleed pressure from the Schrader valve, remove the valve, replace the O ring under it.


Drain 5606 fluid. Remove tire and wheel from axle. Remove lock ring at top. Disconnect NG torque knee. Be systematic in disassembly, carefully store parts to help you with reassembly. When cylinder is open reach in lower portion and remove oil soaked felt, and place in solvent to clean. Have your new O rings (Performance Aero) ready, and greased with #5. Make yourself an O ring pick from a brazing rod, sharpened on the ends. Bend one end at a 45 degree angle, the other about 120 degrees. Shine your light into the tube, locate the old O ring, stab it with your pick, and work it out of the groove. Be prepared with two 3/4" dowels, about 2' long. Place the new O ring on one dowel, insert into tube, from the other end, insert other dowel. Now you can work the new O ring into the groove, and push it fully into place.

 

Clean and examine scraper, install other easy O ring, wash the felt and re oil it. Your maintenance manual will give you wear allowances for you to measure with a micrometer. If you have no excessive wear, you can reassemble. Reinstall, add new 5606 to a collapsed strut, work it up and down for bubble removal, check level to full with a 1/4" block at bottom. New valve core, inflate with nitrogen to about 125 lbs, adjust later to proper height as shown on your strut decal.

 

Delta strut, now owned by Lawson Barber of Fresno CA. does this work exclusively. 559-908-2957 You should have a licensed IA check your work, and sign it off, if you do it yourself. Not something to be dismissed lightly.
 

While you are in there, check the magnesium strut delta for corrosion. Water gets into the vents in the front, and bimetal action takes place. Some of those parts are dissolved like an Alka Seltzer tablet. Prevent that by making a curved aluminum cover for the vents in front. ABS has details.

 

 


 

Another popular strut repair/rebuilding source is Delta Strut, the company previously owned by Arky Fulk.

 

Here is Jamey C.'s pirep on them:

 

Delta Strut (formerly Arky's operation to my knowledge) is now owned by Lawson Barber (former owner of Barber Aviation) in Madera, CA.  He's located in the hangar next to Barber Aviation (now owned by Chris Tharp). Apparently Arky retired and Lawson needed a business to pseudo-retire to that didn't involve standing on his head under instrument panels, laying on cold concrete floors, etc.

 

If you aren't familiar with Lawson as an A&P he's a very Beech-savvy guy and a very nice/fair individual who would be more than happy to help with your strut issues.  I don't know Delta Strut's contact info in Madera but call Judy at Barber (559) 675-0183) and she'll get you in touch with Lawson.

 

Delta Strut LLC
1263 E Downing St.
Mesa, AZ 85203
Phone: 480-844-1004
Fax: 480-844-1095

 


 

Here is a find by BeechTalker John K. Can you tell the difference between these two PN: 504270 strut seal parts? I didn't think so!

 

 

The one on the left is a Beechcraft sourced part at $20 and the one on the right is sourced HERE at $7!

 


Are you shocked by the high cost of Strut "Felt Wiper" from HBC?

 

Well here is a find from Beech Lister Bob N. to solve that dilemma in CSOB style:

 

From W.W Grainger :

 

Felt Sheet, F3,1/4 In Thick,12 x 12 In

Item # 2FHG2, $16.41

General Purpose, Wool Felt, Backing Type Plain

Thickness 1/4 In, Width 12 In, Length 12 In, F3 Grade, Gray Color, Density 4 Lbs/Sq Yd

 

or

 

Felt Sheet, F1,1/4 In Thick,12 x 12 In

Item # 2DAH9, $22.75 ea.

General Purpose, Wool Felt, Backing Type Plain

Thickness 1/4 In, Width 12 In, Length 12 In, F1 Grade, Off White Color, Density 4 Lbs/Sq Yd.

 

F1 and F3 refer to the SAE grade, F1 is the highest. Both are indicated for wiping applications.

 

They also have it in 24"x24" sheets.

 


 

Or, if your nose strut is completely trashed from corrosion, check out Cygnet's replacement strut

 

 

Cygnet Aerospace Corp.
P. O. Box 6603, Los Osos, CA 93412
(805) 528-AERO (2376) | fax (805) 528-2377

sales@cygnet.aero

 

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